Lg LAN091CNP User Manual

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LG
Room Air Conditioner
SERVICE MANUAL
LG
MODELS: LAN091CNP (ASNC091F2G0)
LAU091CNP (ASUC091FUG0)
LAN121CNP (ASNC121F2G0)
LAU121CNP (ASUC121FUG0)
LAN091HNP (ASNH091F2G0)
LAU091HNP (ASUH091FUG0)
LAN121HNP (ASNH121F2G0)
LAU121HNP (ASUH121FUG0)
LA090CPI (ASNC091F2G0)
LA090CPO (ASUC091FUG0)
LA120CPI (ASNC091F2G0)
LA120CPO (ASUC091FUG0)
LA090HPI (ASNH091F2G0)
LA090HPO (ASUH091FUG0)
LA120HPI (ASNH121F2G0)
LA120HPO (ASUH121FUG0)
CAUTION
website http://www.lgservice.com
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
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Summary of Contents

Page 1 - Room Air Conditioner

LG Room Air ConditionerSERVICE MANUALLGMODELS: LAN091CNP (ASNC091F2G0)LAU091CNP (ASUC091FUG0)LAN121CNP (ASNC121F2G0)LAU121CNP (ASUC121FUG0)LAN091HNP (

Page 2 - TABLE OF CONTENTS

10 Room Air ConditionerDimensionsOutdoor UnitWL2L3L1DHL4L5Gas side(3-way valve)Liquid side(2-way valve)MODEL9k, 12k ModelsDIM unitW mm 770(30.3)H mm 5

Page 3 - Safety Precautions

Service Manual 11Product SpecificationsProduct Specifications ModelsCooling Capacity kW(Min~Rating~Max) Btu/hHeating Capacity kW(Min~Rating~Max) Btu/

Page 4 - ■ Operation

12 Room Air ConditionerInstallationInstallationInstallation PartsInstallation ToolsRead carefully, and then follow step by step.Type "A" scr

Page 5 - Service Manual 5

Service Manual 13Installation MapInstallation parts you should purchase. NOTICE(Left and rightare identical)More than 28"(70cm)More than 23.6&qu

Page 6 - ■ Installation

14 Room Air Conditioner1. Check the quality label on the indoor and outdoor unit.2. Make certain that the refrigerant is R-410A.THIS PRODUCT CONTAINS

Page 7

Service Manual 15Indoor unit1. Do not have any heat or steam near the unit.2. Select a place where there are no obstacles in frontof the unit.3. Make

Page 8 - ■ Disuse

16 Room Air ConditionerPiping Length and ElevationOutdoor unitIndoor unitABOutdoor unitIndoor unitABAOil trapOutdoor unitIndoor unitBIf piping length

Page 9 - Dimensions

Service Manual 17InstallationPreparing Work for InstallationOpen panel front1. Pull the upper part of the front panel.2. Lift up the panel.3. To deta

Page 10 - Outdoor Unit

18 Room Air ConditionerInstallationFixing Indoor Unit• Drill the piping hole with a ø50mm hole core drill.Drill the piping hole at either the right or

Page 11 - Product Specifications

Service Manual 19Flaring work and connection of pipingFlaring work and connection of pipingFlaring WorkMain cause for gas leakage is due to defect in

Page 12 - Installation

2 Room Air ConditionerAir Conditioner Service ManualTABLE OF CONTENTSSafety Precautions...

Page 13 - Installation Map

20 Room Air ConditionerFlaring work and connection of pipingCheck1. Compare the flared work with the figure by.2. If a flared section is defective, cu

Page 14 - 100%70%50%30%0%

Service Manual 21Connecting the piping with the indoor unitand drain hose with drain pipe1. Align the center of the pipings and sufficiently tightent

Page 15 - Select the best Location

22 Room Air ConditionerFlaring work and connection of pipingCAUTION: Installation InformationFor right piping. Follow the instruction below.Good case•

Page 16 - Piping Length and Elevation

Service Manual 23Flaring work and connection of pipingPut a couple drops of refrigerant oil on the face ofthe flare before assembling taking care not

Page 17 - Side cover

24 Room Air ConditionerConnecting the cable between indoor unit and outdoor unitConnecting the cable between indoor unit and outdoor unitConnecting th

Page 18 - Drill a Hole in the Wall

Service Manual 25Connecting the cable between indoor unit and outdoor unitConnection method of the connecting cable(Example)1. Dismount two-caps on t

Page 19 - Point down

26 Room Air ConditionerConnecting the cable between indoor unit and outdoor unitAfter the confirmation of the above conditions, prepare the wiring as

Page 20 - Connecting the Piping

Service Manual 27Checking the drainage and forming the pipingsChecking the drainage and forming the pipingsChecking the DrainageTo check the drainage

Page 21 - Insulation material

28 Room Air ConditionerChecking the drainage and forming the pipingsForming the PipingForm the piping by wrapping the connect-ing portion of the indoo

Page 22

Service Manual 29Air purgingd AIR PURGING Air PurgingAir purgingThe air and moisture remaining in the refrigerant system have undesirable effects as

Page 23 - Connection of Piping -Outdoor

Service Manual 3Safety Precautions Safety PrecautionsTo prevent injury to the user or other people and property damage, the following instructions m

Page 24 - Connecting the Cables

30 Room Air ConditionerAir purgingd Soap water method1. Remove the caps from the 2-way and 3-way valves.2. Remove the service-port cap from the 3-way

Page 25

Service Manual 31Air purgingd Charging Each outdoor unit is factory charged (nameplate charge) for the evaporator as well as a 7.5m(25ft) line set.A

Page 26 - 26 Room Air Conditioner

32 Room Air ConditionerAir purgingd 1. First, Check the side cover assemblyexactly, and fix the power cord in thebottom groove of cover side left.2. A

Page 27 - Checking the Drainage

Service Manual 33Test runningTEST RUNNINGR-410A 95°F(35°C) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)Outside ambientTEMP.RefrigerantThe pressure of the gas sid

Page 28 - Forming the Piping

34 Room Air ConditionerTest runningIf the actual pressure is higher than shown, the system is most likely over-charged, and charge should beremoved. I

Page 29 - Air Purging

Service Manual 35How to replace picture & photographHow to replace picture & photograph1. Turn off power and then open the upper part of fron

Page 30 - Finishing the job

36 Room Air ConditionerOperation Operation Indoor UnitOperation ON/OFF by Remote controllerSensing the Room TemperatureRoom temperature controlStartin

Page 31 - A m(ft)

Service Manual 37The function of main controlINTAKE AIR TEMP.SETTING TEMP. +1°F(Compressor ON)SETTING TEMP. -1°F(Compressor OFF)Settingfan speedSetti

Page 32 - Panel Front Assembly

38 Room Air Conditioner. Auto Operation (Electronic control mode)• The operation procedure is shown below. (Cooling & Heating Model)❋ If initial m

Page 33 - Test Running

Service Manual 39Operation Auto Operation for Dehumidification(only Heating Model)• The Setting temperature will be same that of the auto operation

Page 34 - Pump Down Procedure

4 Room Air ConditionerSafety Precautions OperationBe cautious when unpacking andinstalling the product. • Sharp edges could cause injury. Beespec

Page 35 - Service Manual 35

40 Room Air ConditionerOperation 6. Heating Operation Mode(only Heating Model)The unit will operate according to the setting conditions by the remote

Page 36 - Functions

Service Manual 417. Cooling or Heating Mode with Sleep Mode Auto Control• When selecting the Cooling( ) or the Heating( ) combined with the Slee

Page 37 - The function of main control

42 Room Air Conditioner8. Forced OperationOperation procedures when the remote control can't be used.The operation will be started if the power b

Page 38 - ■ Auto Operation for Cooling

Service Manual 43Operation Display Function Self-diagnosis FunctionSignal ReceptorReceives the signals from the remote control.(Signal receiving soun

Page 39 - 5. Healthy Dehumidification

44 Room Air ConditionerOperation ControlsONOFFCANCELSET°C/°FAUTO CLEAN13549101218167281315116Cooling OperationAuto Operation or Auto ChangeoverHealthy

Page 40 - 40 Room Air Conditioner

Service Manual 45DisassemblyDisassembly Indoor UnitWARNING: Disconnect the unit frompower supply before making anychecks. Be sure the power switch is

Page 41 - Service Manual 41

46 Room Air ConditionerDisassembly 3. To remove the Evaporator.- Remove hole tubing holde.- Remove 2 screws securing the evaporator.- Pull the evapora

Page 42 - 9. Auto restart

Service Manual 47Schematic DiagramSchematic DiagramHeat Pump/Cooling Only Series(Indoor Unit)

Page 43 - Self-diagnosis Function

48 Room Air ConditionerSchematic DiagramHeat Pump Series/ Cooling Only Series (Outdoor Unit)

Page 44 - Remote Control Operations

Service Manual 49Schematic DiagramINDOOR UNIT P.W.B. ASSEMBLY• P/No.: 6871A20999A (PCB ASSEMBLY, MAIN)Top ViewBottom View

Page 45 - Indoor Unit

Service Manual 5Safety Precautions Use a dedicated outlet for thisappliance. • There is risk of fire or electricalshock.Grasp the plug to remove the

Page 46 - Disassembly

50 Room Air ConditionerSchematic Diagram• P/No.: 6871A20901C (PCB ASSEMBLY, MAIN)OUTDOOR UNIT P.W.B. ASSEMBLYTop ViewBottom View

Page 47 - Schematic Diagram

Service Manual 51Schematic DiagramDISPLAY P.W.B. ASM• P/No.: 6871A20921A (PCB ASSEMBLY)

Page 48 - 48 Room Air Conditioner

52 Room Air ConditionerSchematic DiagramWiring Diagram(1) Indoor Unit (Cooling Only Models, & Heating Models)

Page 49 - INDOOR UNIT P.W.B. ASSEMBLY

Service Manual 53Schematic Diagram(2) Outdoor Unit(Cooling Only Models, & Heating Models)

Page 50 - OUTDOOR UNIT P.W.B. ASSEMBLY

54 Room Air ConditionerTroubleshooting Guide Troubleshooting Guide Refrigeration Cycle DiagramINDOOR UNIT OUTDOOR UNITINDOOR UNIT OUTDOOR UNITHEATEXCH

Page 51 - DISPLAY P.W.B. ASM

Service Manual 55Troubleshooting Guide Piping Length and ElevationOutdoor unitIndoor unitABOutdoor unitIndoor unitABAOil trapOutdoor unitIndoor unitB

Page 52 - Wiring Diagram

56 Room Air ConditionerTroubleshooting Guide Pumping Down 3-way Valve• Procedure (1) Confirm that both liquid side and gas sidevalves are set to the o

Page 53 - Service Manual 53

Service Manual 57Troubleshooting Guide 1) Re-air purging (Re-installation)• Procedure (1) Confirm that both the liquid side valve and thegas side val

Page 54 - Troubleshooting Guide

58 Room Air ConditionerTroubleshooting Guide 2) Balance refrigerant of the 3-way valve (Gas leakage)• Procedure (1) Confirm that both the liquid side

Page 55

Service Manual 59Troubleshooting Guide 2. Evacuation (All amount of refrigerant leaked)• Procedure (1) Connect the vacuum pump to the center hoseof c

Page 56 - 3-way Valve

6 Room Air ConditionerSafety Precautions InstallationDo not open the inlet grill of theproduct during operation. (Donot touch the electrostatic fi

Page 57 - • Procedure

60 Room Air ConditionerTroubleshooting Guide 3. Gas Charging (After Evacuation)• Procedure (1) Connect the charge hose to the chargingcylinder. – Con

Page 58 - 58 Room Air Conditioner

Service Manual 61Troubleshooting Guide Additional gas charging(Gas leakage)• When refrigerant is insufficient by leakage, recharge the unit with the

Page 59 - 2. Evacuation

62 Room Air ConditionerTroubleshooting Guide Cycle PartsTrouble analysis 1. Check temperature difference between intake and discharge air and operatin

Page 60 - 3. Gas Charging

Service Manual 63Troubleshooting Guide Electronic Parts (9k model)Product does not operate at all.(* Refer to Electronic Control Device drawing and S

Page 61 - + 0.8 x Tin

64 Room Air ConditionerTroubleshooting Guide The product is not operate with the remote controller.Turn on Main PowerWhile the compressor has been sto

Page 62 - Cycle Parts

Service Manual 65Troubleshooting Guide Compressor/Outdoor Fan are unable to drive.Turn on Main PowerOperate "Cooling Mode( )" by settin

Page 63 - Electronic Parts (9k model)

66 Room Air ConditionerTroubleshooting Guide When indoor Fan does not operate.Check connecting condition of the CN-MOTOR CON-NECTORDoes the voltage of

Page 64 - 64 Room Air Conditioner

Service Manual 67Troubleshooting Guide When Vertical Louver does not operate.• Confirm that the Vertical Louver is normally geared with the shaft ofS

Page 65 - Service Manual 65

68 Room Air ConditionerTroubleshooting Guide • The operation indicator of Indoor unit blinks five times.• The red indicator of Outdoor unit blinks fiv

Page 66 - 66 Room Air Conditioner

Service Manual 69Troubleshooting Guide The phenomena in case of connecting errorINDOOR UNITConnector TypeConditionOpen and connecting errorOpenOpenOp

Page 67 - 10 , 11 , 12 and 13 of IC01M

Service Manual 7Safety Precautions OperationDo not install the product wherethe noise or hot air from the out-door unit could damage theneighborho

Page 68 - 68 Room Air Conditioner

70 Room Air ConditionerTroubleshooting Guide OUTDOOR UNITConnector TypeConditionOPEN• PWB pattern is damaged when applying the power.Connecting revers

Page 69 - Off for 3 seconds

Service Manual 71Voltage of Connectors according to Indoor Fan Speed1 2 3 41341 2 3 4 5INDOORFANMOTORINDOOR PWB ASSYConnecting wiresbetween Indoorand

Page 70 - OUTDOOR UNIT

72 Room Air ConditionerExploded View Exploded View 35215035211B354210135515131410146811-1135316268711-1152302268711-4135500-2145200146811-2 135500-126

Page 71 - BL BK BR RD

Service Manual 73Exploded View 550140554160567502552113437211435301447910559010546810549610554031430410552203-1552203-2437212435511649950W0CZZ567480-

Page 72 - Exploded View

74 Room Air ConditionerReplacement Parts ListReplacement Parts ListParts List(Indoor)NOTE) *Please ensure GCSC since the replacement parts may be chan

Page 73 - 2. Outdoor Unit

Service Manual 75Replacement Parts ListParts List(Outdoor)NOTE) *Please ensure GCSC since the replacement parts may be changed demending upon the buy

Page 74 - Parts List(Indoor)

P/No.: 3828A20926CDecember, 2006Printed in Korea

Page 75 - Parts List(Outdoor)

8 Room Air ConditionerAlways insert the filter securely.Clean the filter every two weeksor more often if necessary. • A dirty filter reduces the effic

Page 76 - Printed in Korea

Service Manual 9DimensionsDimensionsIndoor UnitThis symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cau

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